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Five years of hard work: Only change and innovation can transform into a strong country in agricultural machinery manufacturing
[ China Agricultural Machinery Industry News ] Recently, the Dongfanghong-LW4004 heavy-duty tractor was the only representative of agricultural machinery equipment and the "Dragon Dragon" manned deep submersible model at the Beijing Exhibition Hall. Many high-tech achievements such as the 500-meter spherical radio telescope model were exhibited on the same stage. It became a good story in the agricultural machinery industry and became the pride of countless agricultural machinery people. It also greatly stimulated the self-confidence and mission of the agricultural machinery.
The author visited the exhibition with awe. The deep feeling is that information technology and intelligent technology are gradually infiltrating into various industries, especially in the field of equipment manufacturing.
As an important equipment for realizing agricultural modernization, agricultural machinery is the basis for ensuring national food security. It is also necessary to use information technology and intelligent technology to upgrade and upgrade shortcomings to achieve overtaking and leapfrog development.
China Yituo Group has built a new wheeled tractor intelligent manufacturing factory in China, which has an annual production capacity of 45,000 units, and realizes customized mixed flow production of 7 series and 800 models of wheeled tractors to meet product design and process. Intelligent requirements for all aspects of the life cycle, including R&D, manufacturing, inspection, logistics, and intelligent services.
A very small number of enterprises represented by China Yituo have significantly reduced the product development cycle by improving the intelligent level of design intelligence, manufacturing intelligence, product intelligence and service intelligence, such as digitalization of product design and numerical control of manufacturing processes. It has improved production efficiency and reduced operating costs, and has become one of the world's advanced levels in individual areas.
However, it is undeniable that China's agricultural machinery industry is in the same stage as the world's advanced agricultural machinery industry. There is still a big gap in industrial organization, manufacturing level and technical level.
In terms of industrial organization, foreign countries have been group operations, from digital design to manufacturing, forming a full-scale industrial chain with specialized division of labor; China's agricultural machinery industry lacks common technologies, innovation investment is seriously insufficient, and industrialization is low. In terms of manufacturing level, foreign countries are digital design, flexible manufacturing, short development cycle and high reliability; most of China's agricultural machinery enterprises follow traditional design and manufacturing methods, and the product development cycle is 1 to 2 times that of foreign countries, while the reliability level is only It is about 1/3 of foreign countries. In terms of technical level, foreign agricultural machinery products are intelligent technology, combined operation, energy saving and emission reduction; China's agricultural machinery products are mainly single operation links, semi-mechanized is the leading factor, and energy resources are consumed.
The global agricultural machinery industry has entered the information age, and information technology and intelligent technology have penetrated into every stage of the agricultural machinery industry from research and development, production, sales to service. China's agricultural machinery industry has just entered this revolution, and the road to take is still very long.
With the implementation of the "Made in China 2015" strategy, the agricultural machinery and equipment manufacturing industry will transform and upgrade to digital intelligent manufacturing; the implementation of the Internet + strategy will provide more room for the development of agricultural machinery and equipment.
Industry experts said that the Internet + agricultural machinery industry will promote the transformation of agricultural machinery production and manufacturing mode, promote the innovation of agricultural machinery industry organization form, promote the upgrading and optimization of agricultural machinery industry structure, and promote the transformation of agricultural machinery industry innovation mode. The technical means of the Internet can improve the efficiency of each link in the industrial chain, improve the level of informationization of manufacturing and manufacturing, and realize the overall quality management under the Internet thinking by building an intelligent ecosystem of agricultural machinery.
However, in the agricultural machinery industry, there is still a certain misunderstanding of the understanding of intelligent manufacturing. For example, intelligent manufacturing should represent unmanned; as long as each software system is implemented, the realization of the underlying full automation is intelligent manufacturing; intelligent manufacturing can solve all quality problems.
In this regard, experts in the industry explained that intelligent manufacturing lies in human-machine coordination, and unmanned is not an end; intelligent manufacturing is the integration and coordination of hardware systems and software systems, and reflects advanced technology and advanced management concepts, and is truly effective in the production process. Fast operation management; high-quality products can be produced without intelligent manufacturing, but intelligent manufacturing can greatly improve the informationization and intelligence level of product quality management, thereby improving product quality.
Full implementation of intelligent manufacturing requires changes to traditional manufacturing models, not only the introduction of smart equipment, embedded intelligence, predictive analytics, cloud computing technology, but also the need for Internet thinking. The new production model will transform the intelligent manufacturing ecosystem into Fully interconnected and fully integrated system.
Intelligent agricultural machinery manufacturing will be mechanized, automated to digital, networked, and then to intelligent, knowledgeable, service-oriented changes, technology implementation is robot + artificial intelligence + big data, this is the new standard + new model + new format Innovation.
In order to meet the needs of users and achieve the goal of agricultural modernization, China's agricultural machinery industry only relies on innovation. On the one hand, make full use of the Internet as a convenient tool to improve business models and promote efficiency; on the other hand, learn the Internet thinking, learn a series of successful experiences such as Internet innovation and development, and truly integrate the agricultural machinery industry with the Internet. Promote the transformation and upgrading of the agricultural machinery industry.
China's agricultural machinery industry is currently experiencing the pain of deep adjustment of the industrial structure, but it still faces excellent development opportunities. Only change, only innovation, and advancement, can achieve the transformation from a large agricultural machinery manufacturing country to a strong agricultural machinery manufacturing country!